Those in the heavy equipment manufacturing industry understand the enormous scale and technical complexity of the products they must create. These things can vary from the most basic to the most complex and include standard and customised components made to order. Therefore, engineering and manufacturing should always work together to ensure that the consumer gets what they desire.
When a customer’s requirements change at a later stage of production, you need to keep working without wasting time or losing revenue. Your manufacturing set-up can benefit from having a linked solution to assist the numerous problems it faces. To effectively run your firm, you’ll need the following five skills to manage your manufacturing solutions.
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Project Management
Many heavy engineering equipment manufacturers make goods that aren’t off the shelf but customised to meet the customer’s needs. These projects rely heavily on engineering drawings, quotations, EBOMs, and MBOMs to ensure manufacturing runs successfully. Budgeting, quality control, and profitability are just a few of the other aspects that may be addressed with this function.
Shift elements around in your production projects with the help of your manufacturing solution. It’s also possible to organise and keep track of resources, objectives, and other aspects of the project. Visual tools that provide simple help for translating engineering and quoting elements into your project’s workflow make planning easier.
Additionally, store these elements as templates and reuse them in the future for various projects. This boosts response to client requests for updates and modifications and helps monitor the impact on your resources and profitability that these changes will have. Earned value management, also known as EVM, can be facilitated by using this tool.
Engineering Management
In today’s competitive market, a heavy equipment manufacturing company’s ability to meet its customers’ needs depends heavily on its employees’ collaboration capacity. As part of your standalone manufacturing system, engineering management makes it easier to keep track of the changes that need to be made and how to resolve them.
It’s possible to standardise and automate much of your change management with the help of manufacturing solutions. For example, a change request is converted into a change order if the request-to-approval procedure runs smoothly. The optimum approach is integrating ERP (production) with PLM (product lifecycle management) to align better and ensure a smooth workflow.
Asset Management
As a process equipment manufacturer, your manufacturing system includes a lot of assets; therefore, access to accurate information on each one is essential. You may manage your assets with a framework that enables data collection on your fleets, facilities, production equipment, and other assets. Manage your assets to generate the best returns possible by using analytical tools, preferably cloud-based. To minimise disturbance, plan preventive maintenance for off-peak hours. However, it is advisable to gather data to examine performance and improve it. You can track asset-related KPIs and learn the overall equipment effectiveness (OEE).
Equipment Operations
Being able to handle more than one heavy equipment is an advantage that heavy equipment manufacturers value. Topping it up with the right certification and licensing makes things even better. There are several categories of heavy equipment and several other sub-classifications under them. Mastering the skills to handle most of these categories can help boost production. Additionally, it will help cut the company’s cost to hire several individuals to handle this equipment. You can channel that cost back into production, boosting profits.
Troubleshooting skills
Heavy equipment manufacturers depend heavily on troubleshooting skills. This is essential as sometimes you might find yourself and your team working in some difficult terrains or remote areas without access to reliable technicians. Since a fault in a single heavy equipment unit can cause a tremendous work disruption, troubleshooting skills will help you find solutions faster. Common heavy equipment failures include mechanical failures, electrical overload, or temperature fluctuations. Having troubleshooting skills will help you or your employees identify the problem when operating the equipment. Afterwards, they can take the necessary steps to address the issues, avoiding further damage. Other duties that troubleshooting skills can help with include the following;
- narrowing down the cause of a problem
- following up on cases to prevent future breakdowns
- identifying symptoms in advance
- correcting the cause of the problem
As a heavy equipment manufacturer, you need relevant skills to help you manage your production without hiccups. Additionally, it’s essential that your employees also possess these skills for a smooth operation leading to high production and hence high profits.
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